
CUSHION REQUIREMENTS
The cushion in a Double Bond installation is subjected to much more stress than a
conventional stretch-in cushion. It is stressed not only vertically but also laterally
because it is glued top and bottom. The density and integrity of the cushion must
be such that it can withstand the additional stress. Further, the top and bottom of
the cushion must be both practical and suitable for bonding with trowelable latex
based adhesives. Please consult the cushion manufacturer to ensure they approve
the use of their cushion for Double Bond installation.
ADDITIONAL INSTALLATION NOTES
Always ensure adequate ventilation during flooring installation.
The trowel notches referenced in this manual are the minimum size normally
recommended. Surface conditions (roughness and porosity of substrate), type
of carpet/backing and cushion will ultimately determine the required trowel notch
size and coverage. Flooring manufacturer’s products differ in characteristics and
textures. Always check with the specific flooring manufacturer’s recommendations
for their specific trowel requirements. Less porous substrates typically require a
smaller notched trowel and longer open time than porous substrates. Worn trowels
should be thrown away. Re-notching trowels should not be attempted. Coverages
will vary depending upon the type of carpet, cushion and porosity of the substrate.
Ensure 100% transfer of adhesive.
Note: Trowel notches listed in this manual are measured: Width of Notch x Depth of
Notch x Notch Distance Apart.
Lack of adhesion caused either by the use of an unspecified adhesive, the
wrong notched trowel, not allowing the adhesive to tack-up prior to laying-in the
carpet, or by exposing the carpet to premature traffic, are the major causes of
failure in a Double Bond installation.
CUSHION-TO-FLOOR APPLICATION
1. Install the cushion in longest possible lengths, taking traffic patterns into
consideration. Ensure cushion seams are at a right angle to carpet seams. If that is
not possible, lay the cushion so the seams will offset at least 6 in. from the carpet
seams. Butt the seams of the cushion. Note: Do not tape or staple cushion seams
for Double Bond installations.
2. Trowel the recommended adhesive to the subfloor (see appropriate section
below for a permanent installation or releasable installation.)
PERMANENT CUSHION-TO-SUBSTRATE
INSTALLATION
• For Standard Subfloors and Cushions:
Adhesive: Roberts 3095 Carpet Adhesive or
3300 Carpet & Felt-Back Vinyl Adhesive or
R3090 Carpet Adhesive
Proper Trowel Size: 1/16 x 1/16 x 1/16 in., square-notch
(
Roberts 10-810, 10-823, 10125)
Approx. Coverage: 170–190 sq. ft. per gallon
• For Porous Subfloors and Cushions:
Adhesive: Roberts 3095 Carpet Adhesive or
3300 Carpet & Felt-Back Vinyl Adhesive or
R3090 Carpet Adhesive
Proper Trowel Size: 3/32 x 3/32 x 3/32 in., flat top V
(
Roberts 10-820, 10-833)
Approx. Coverage: 100–120 sq. ft. per gallon
2
RELEASABLE CUSHION-TO-SUBSTRATE
INSTALLATION
• For Standard Subfloors and Cushions:
Adhesive: Roberts R6300 or R6280 Pressure Sensitive Adhesive
Proper Trowel Size: 1/16 x 1/16 x 1/16 in., square-notch
(
Roberts 10-810, 10-823, 10125)
Approx. Coverage: 170–190 sq. ft. per gallon
• For Porous Subfloors and Cushions:
Adhesive: Roberts R6300 or R6280 Pressure Sensitive Adhesive
Proper Trowel Size: 3/32 x 3/32 x 3/32 in., flat top V
(
Roberts 10-820, 10-833)
Approx. Coverage: 100–120 sq. ft. per gallon
3. Respecting the open time of the adhesive, lay the cushion into the adhesive.
4. Smooth out any bubbles in the cushion and press the pad into the adhesive
using a tray, broom or a cardboard tube.
5. Trim the cushion flush to the wall.
CARPET-TO-CUSHION APPLICATION
All carpets should be dry laid at room temperatures between 65°F and 95°F and
acclimated for a minimum of 48 hours prior to installation.
1. Properly position the lengths of carpet, and then trim the seams. Refer to the
cushion and carpet manufacturer recommendations for proper seam sealing
and/or the use of seam tapes. If seam sealers are recommended by the carpet
manufacturer,
Roberts R5200 Carpet Seam Sealer or 8502 Carpet Latex or
8015 Universal Carpet Seam Sealer may be used to seal and protect the cut
carpet edges.
2. Fold the carpet back the same way as during a direct bond installation.
3. Trowel the recommended amount of adhesive onto the cushion (see carpet type
sections below). Do not spread adhesive underneath seaming tape. Respect the
open time of the adhesive. Note: Drying time will be extended during humid and
cold weather conditions and in areas of inadequate air circulation.
• For ActionBac
®
and Smooth Backed Carpets:
Adhesive: Roberts 3095 Carpet Adhesive or
3300 Carpet & Felt-Back Vinyl Adhesive or
R3090 Carpet Adhesive
Proper Trowel Size: 1/8 x 1/8 x 1/8 in., U-notch
Approx. Coverage: 65–75 sq. ft. per gallon
• For Woven and Other Heavily Textured Backings:
Adhesive: Roberts 3095 Carpet Adhesive or
3300 Carpet & Felt-Back Vinyl Adhesive or
R3090 Carpet Adhesive
Proper Trowel Size: 1/8 x 3/16 x 1/8 in., U-notch
Approx. Coverage: 35–55 sq. ft. per gallon
4. Lay the carpet into the adhesive after it becomes tacky, and complete the seam
by using a
Roberts Heat Bond Iron to melt the adhesive on the Double Bond heat
bond tape.
Important – The adhesive must begin to tack-up before the carpet is set in place. If
the adhesive is not allowed to tack-up, any weight or pressure applied to the carpet
will force the adhesive into the cushion or away from the pad and be absorbed by
the carpet’s backing. This action may produce the disappearing glue syndrome,
which results in a scarcity of adhesive at the critical points of contact of the carpet
and cushion. Bubbling of the carpet will result and the installation will ultimately fail.
5. Roll the carpet using a lightweight roller (
Roberts 10-935 35 lb. Roller).
CUSHION-TO-FLOOR APPLICATION
CARPET-TO-CUSHION APPLICATION
Comentarios a estos manuales